9-Axis Automatic Polishing Center
Fully Enclosed and Transparent Design
APC’s fully enclosed design together with its anti-explosion dust collecting device effectively prevents any dust pollution to the working place. The multi-layered anti-explosion glass allows the working area to be fully visualised, making it more user-friendly.
9-Axis Movement
The 6-Axis Robot moves left/right (X axis) via the linear guide with the Polishing unit moving forward/backward (Y axis) and upward/downward (Z axis).
Smart Swing Setting
Easy to use control system allowing customised settings of swing time, range and speed in order to ensure precision polishing.
Smart Internal Designs
Fully enclosed, energy efficient and anti-explosive, eliminating the probability of dust explosion, the working environment is greatly improved on both environmental and safety aspects.
Flexible Polishing Station
The re-designed polishing wheel structure achieves a floor space saving of 48%, with the adjustable wheel positioning allowing for a greater range of motion.
Automatic Wax Spraying Device
Fixed quantity spraying wax system allows the wax spraying process to be fully customised and automatic. This device is proved to be maintaining high shine in product surface.
Offline Programming Software
Simulation of robot movements and polishing paths can be achieved using Robotmaster software, which is then precisely carried out in the APC. Being offline programmable, production time is greatly reduced as APC can operatesimultaneously as it is being programmed.
6-Axis Force Sensor
APC’s force sensor can achieve automated compensation by feeding deviation values back to the controller so that real time adjustments can be made to ensure high accuracy machining.
Features of APC-2800III
IIoT & Digitalization Factory
APC-2800III is compatible with our in house developed PTMES Manufacturing Execution Software, allowing real time data collection and remote controlling. Management can obtain real time OEE, machine status and other production information.
User Friendliness
Easy to use operation system / panel
No professional knowledge required
Constant monitoring not required, single staff can manage multi-equipment
Large maintenance area making it easy to repair/maintain
High visibility
Specifically developed for small batch productions, options include CCD positioning system and customised multi-layered trays or storage units to hold workpiece to achieve unmanned manufacturing
Application Areas of APC-2800III
Standard Configuration
Fully Enclosed Cover
Material: Painted surface finishing, using the anti-explosion windshield at the front side Body Color: White Side Door Color: Grey Accessories: Safety-lock/ Tri-color warning light / LED lighting / cooling fan Overall Dimension: L1650*W1900*H2000mm
1Set
Robot
Brand/Model: Fanuc Mate 200iD Unit: Robot, Controller, Control Cabinet Radius(R)/Loading(L) of Arm: R=717mm；L=7KG Repeatability/Safety Level: +/-0.02mm；IP67
1Set
Anti-Explosion Polishing Unit
Anti-Explosion Motor：1.5KW Parameter：Max. Rotating Speed: 2,800RPM， Length of Axis: 1.1m，Max. 4 Wheels
1Set
Automatic Wax Spraying Device
Unit: 4 sets Waxing Guns (Changeable to Rough Wax by manual) Wax Spraying Method: Liquidity Wax
1Set
X/Y/Z Axis
Unit: Servo Motor, Ball screw, linear guide, ( Hiwin or equivalent ) Travel: X400mm，Y250mm，Z250mm
1Set
Tray positioning device
Positioning Method: Positioning Frame Size: Max. 300mm×250mm
1Set
Electrical Controlling System
Unit：PLC (Mitsubishi or equivalent) / 10 inches touch screen / customer-made operational software
1Set
Spindle Servo Drive Unit
Power：0.75KW Max. Rotating speed: 3,000RPM，(Yashikawa or equivalent)
1Set
Stripping detection device
Used in conjunction with the tray positioning device
1Set
Lubrication device
Manual grease lubrication system for 3 Axis
1Set
Working Area
Max. workpiece size of clamping: 80mm*80mm, Max. weight of the workpiece: 2kg
/
Other Configuration
Wax Spraying Device
Unit: Rough Waxing Can
2Pcs
Anti-Explosion Dust Collector
Power：3KW；Source: 380V/50HZ;Anti-Explosion Level: IP54
1Set
Copying lifting up tray
/
1Set
Lifting down positioning Device
/
1Set
Lifting down tray
/
1Set
Cylinder device
Position: Install on the linking switch
1Set
Clamping Fixture
Customization
1Set
CCD positioning and automatic lifting up/down tray system
Optional
1Set
Automatic Lubrication System
/
1Set
Robot
Brand：Fanuc/ABB
1Set
Automatic Solid Wax System
/
1Set
Automatic Wax Spraying Device
/
1Set
Offline Programming Software
Robot master
1Set