Automatic Grinding Center AGC-2800
AGC-2800 was developed and manufactured based upon our strong R&D capabilities and years of experience in the automation industry. AGC-2800 with built-in 6-axis Robot is a multi-function grinding machine that excels in rough grinding, fine grinding, finishing grinding and chamfering.
Fully enclosed guard and transparent design
Fully enclosed guard providing safety and environmental protection; Anti-explosion glass allowing full visualisation of the machine operation.
Oil Filtration System
Ensure the quality of the recycled oil during the spraying process to prolong the life cycle of the abrasive paper, and increase the surface finish of the workpiece.
Pro-technic SMART operation system
Exclusively developed to reduce setup time, quick start design and automatied material changing system; predictive maintenance function and malfunction diagnostic function.
Flexible abrasive belt and disc combination module
Specially selected servo motor reducing and vibration;Continuously variable transmission prolongingthe life cycle of the abrasive paper; Fulfill various grinding requirements
Structure of Abrasive Discs
Duo-discs design allowing flexbility between rough grinding and fine grinding; X-axis movement ensures grinding quality and consistency;Y-axis movement increases grinding accuracy
Innovated Software — Refined Grinding Technique
Utilising offline CAD/CAM softwares to simulate robot movements, automatically generating programs to reduce set up time as well as performing grinding duties not achievable manually.
Advantages of AGC-2800 VS Disadvantage of manual grinding
Advantages of AGC-2800
Disadvantage of manual grinding
One operator can manage several AGCs, increasing productivity and reducing cost
One operator can only manage single process
High positioning accuracy and controlled torque allowing consistent, good finishing
Inconsistent grinding quality and surface finish
Continuous spraying of coolant allowing stable surface structure
Workpiece will heat up during manual grinding, affecting the surface structure
Reducing occupational hazards associated with manual grinding processes
Occupational hazards from dust, oil mist and noise pollutions
Fully enclosed guard with oil mist collector ensuring safe working place environment
Traditional grinding stations may cause dust explosion
Operating expenses under control with no labour shortage problem
Labour cost inflation and have labour shortage problem
Multi-station, Multi-task reducing fixture set up time
The need to set up fixture for multi-positions,grinding will affect accuracy, reposition will cause accuracy deviation
Swing motion of the servo motor to enlarge the grinding area
Grinding area is fixed, particular area cannot be grinded
Application
Product：
Watch case
Material：
Stainless Steel
Method：
6-Axis Robot
Positions：
Body, face, bevel
Duration：
~120s
Procedure:
1. No. 1 Abrasive Disc – Rough grinding by #600 abrasive paper
2. No. 2 Abrasive Disc – Fine grinding by #1200 abrasive paper
3. No. 3 Abrasive Disc Finishing grinding by #1500/#2000 abrasive paper
Standard Accessories
Structure
Structure Dimension: 1,960(L) * 1,475(W) * 2,330(H) (mm) Weight: ~ 1,900 kg
1 set
Robot
Brand: Fanuc Mate 200iD Controller: R-30IB Mate I/O Port: CCLink Arm Length / Loading : Radius 717mm; 7kg Repeatability/Safety Level +/-0.02mm；IP67
1 set
Grinding unit
3 sets Abrasive Disc (Select) Max. Rotating speed: 2,800rpm (Adjustable) Spindle power: 1.5kW Tray: φ210mm Max. dimension of the abrasive disc: φ210mm Min. dimension of the abrasive disc: φ80mm
1 set
1set Abrasive belt (Select) Max. rotating speed: 2,800rpm (Adjustable) Spindle power: 0.75kW Length of the abrasive belt: 914mm Max. width: 100mm, Min. width: 50mm 1 set
Spraying system
60L oil tank with filtering device, cooling oil spraying the grinding area custom-made
1 set
Slideway
Abrasive disc device and abrasive belt device installed on the slideway, Max. speed 15m/min (Adjustable)
1 set
Electrical control system
Mitsubishi PLC, Mitsubishi Touch panel and custom-made operational software
1 set
Optional Accessories
Oil Mist Collector
Power 0.55kW flow rate 425 m³/h
1 set
CCD positioning system
With cam, light, controller, cable and bracket
1 set
Repositioning device
With take-off material inspection
1 set
utomatic Side door
With safety sensor
1 set
Clamping device of robot
Cylinder control, not including sample workpiece
1 set
Workpiece clamping
Custom-made
1 set
Offline programming software
Mastercam Robotmaster
1 set
Tray positioning device
Positioning by frame Max. dimension of loading tray: 300*250mm Max. dimension of unloading tray: 330*230mm Install each loading and unloading tray at the same time
1 set